Process Excellence
How we make the complex repeatable and the repeatable better.
Every record Cemindia has set, every first it has delivered, every project completed ahead of schedule in conditions others declined to attempt, these are not accidents of circumstance. They are the outcomes of a deliberate, continuous investment in the methods, technologies and processes that define how Cemindia works.
Where Excellence Leads the Way
A record of technology firsts ,each one a demonstration of what Cemindia brings to the most complex projects.
Spun pile driving & Installation with drivability analysis.
Dahej, Gujarat, 2015
Bi-directional construction of RCC commercial building with Top down technique using Bored Pre-cast piles
Mumbai, 2015
Elevated track segment construction over operational metro line at a record height of 21m above ground level
DMRC, Delhi, 2014
37.5m of tunneling in a day with installation of 25 rings
DMRC, Delhi 20091.7 Km long tunnel completion using TBM in 152 days
DMRC, Delhi 2009Installation of 211 driven cast in-situ piles in a single day at a site
Mundra, Kutch 2008Deep drilling with top hammer in drainage gallery under 2m headroom
Sripada Yallampalli (A.P.) 2006Installation of 211 driven cast in-situ piles in a single day at a site
Mundra, Kutch 2008The Work Behind the Work
Cemindia’s R&D division, recognised by the Department of Scientific and Industrial Research, Ministry of Science and Technology,GOI drives site-specific innovations to solve challenges and improve performance across projects.
Polymer Slurry for High-Capacity Bored Piles
Trialled at a restricted-footprint site near Delhi, polymer slurry installation of 1,000mm bored piles returned safe capacities exceeding 750MT against a conventional benchmark of 500MT. A 50% improvement, now standard practice.
Special Concrete Mix for Secant Pile Walls
Spun Pile Driving & Strength Gain Characterisation
Monitoring of Pile Driving with Hydraulic Hammer
Top-Down Construction - Special Adaptations, Mumbai
At Wadala, Mumbai, bored precast piles doubled as permanent basement columns with a plate welded at the base to address variable rock levels. A practical adaptation that eliminated significant programme risk on a complex urban site.
Mixed Shield EPB TBM for Mixed Soil and Rock
For DMRCi, Cemindia deployed a Mixed Shield EPB TBM through alternating soil and rocky strata, one of the most challenging TBM environments. A capability now embedded across Cemindia's tunnelling methodology.
In-House Stationary Slow Crane for Box Pushing Muck Removal
Fabricated in-house from available winch and structural steel, a stationary slow crane was developed for muck removal at box pushing projects. Built at a fraction of the cost of procured equipment and extended across multiple project sites.
Anchor Plates for Pre-Fabricated Vertical Drains - JNPT
Conventional spot-welded anchor plates were failing in field conditions. Cemindia devised a single-piece slitted plate from a tool die. Over 2 lakh PVDs were installed without failure, at 49% less cost than the previous design.
Cement Saving via Polymer Additives for Concrete Pumping
Cemindia is trialling anionic polymer additives to replace cement-sand-water slurry in concrete pump priming creating a lubricating film inside pump lines, reducing friction and eliminating cement cost from the priming process entirely.
01
Real-Time Diesel Generator Monitoring
GEOHEMS software integrated with all CPCB II Compliance Generators across Cemindia's sites which provides real-time data on diesel consumption, targets waste elimination and delivers site-level performance data across the entire generator fleet.
02
LED Lighting Replacement Programme
Phase-by-phase replacement of fluorescent lighting with LED across head office, cabins and depot areas reducing energy consumption in Cemindia's operational footprint as part of a broader commitment to resource efficiency.